Custom Battery Solutions

Our Development Process

At SUPERVOLTIC, we transform complex power challenges into integrated, high-performance battery solutions. Our structured process ensures clarity, efficiency, and seamless integration with your product development cycle.

Initial Consultation & Needs Analysis

Concep Design & Engineering

Rapid Prototyping & Iteration

Rigorous Testing & Validation

Manufacturing Management & Quality Assurance

We begin by deeply understanding your project's power needs, device specifications, and environmental conditions.

Our engineers craft a precise electrical and mechanical design, selecting optimal cells and integrating intelligent BMS.

We build and refine physical prototypes, ensuring the design translates perfectly from concept to reality.

Rigorous in-house and third-party testing validates performance, safety, and compliance with industry standards.

We oversee high-quality production, ensuring efficient scaling and consistent product excellence.

Our Capabilities

Supervoltic combines mechanical and electrical engineering skills to deliver battery packs that are more than just power sources – they are integral components of your product's success.

Optimal Cell Selection & Sourcing

Leveraging our independent expertise, we select and source the ideal cell chemistry (e.g., LiFePO4, NMC) and form factor (cylindrical, prismatic, pouch) from reputable, high-quality manufacturers. This ensures your pack has the best balance of safety, lifespan, energy density, and performance for your specific application.

Advanced Electrical Architecture & Smart BMS Integration

Our core electrical design focuses on efficient power delivery and intelligent management. We integrate sophisticated Battery Management Systems (BMS) for precise State-of-Charge (SoC) and State-of-Health (SoH) monitoring, active cell balancing, comprehensive protections (over-charge/discharge, over-current/temperature), and custom communication protocols (e.g., CAN bus, SMBus, Bluetooth) to enhance your product's intelligence.

Precision Mechanical Design & Custom Enclosures

We excel at maximizing every millimeter of available space, designing custom enclosures that perfectly fit your product's unique geometry (e.g., L-shapes, curved, ultra-thin, with cut-outs). This ensures optimal weight distribution, enhances ergonomics, and provides robust protection tailored to your product's aesthetics and ruggedness requirements (including material selection and IP ratings).

Ruggedisation & Environmental Sealing

our devices operate in tough environments. We engineer battery packs for superior durability against vibration, shock, dust, and moisture, ensuring consistent and reliable power in the harshest industrial and outdoor settings.

Seamless System Integration

We ensure your custom battery pack integrates effortlessly into your product. This includes designing and providing custom cable harnesses and connectors that meet your device's exact power circuitry requirements, ensuring robust and reliable connections.

Integrated Safety & Thermal Management

Safety is paramount. We design battery packs with inherent safety features (fuses, contactors, pre-charge circuits) and implement robust thermal management strategies (active/passive, heatsinks, airflow) to ensure safe, reliable operation and extended cell lifespan, even in demanding conditions.

Regulatory Compliance & Certification Support

Navigating complex battery safety and transportation standards (like IEC 62133, UL, UN38.3) can be daunting. We design your battery packs with these regulations in mind from the outset and provide crucial documentation and guidance to streamline your end-product certification process.

Why Partner with SUPERVOLTIC?

Partnering with Supervoltic means gaining a competitive edge by leveraging power solutions meticulously crafted for your needs.

Enhanced Product Differentiation

Optimised Performace & Reliability

Accelerated Time-to-Market

Secure Intellectual Property

Reduced Internal Burden & Risk

Cost-Effective Scalability (Low MOQs)

Our custom battery solutions enable innovative designs not possible with standard packs, allowing for smaller, lighter, more ergonomic, or longer-lasting devices that stand out in the market.

Streamlined design, rapid prototyping, and efficient manufacturing management significantly reduce your battery development timeline, getting your innovative products into customers' hands faster.

Offload the complexities of battery design, sourcing, and compliance to our specialists. This frees your internal teams to focus on core product innovation while mitigating significant technical and supply chain risks.

Benefit from a power solution precisely engineered for your product's demands, ensuring maximum runtime, consistent performance, and superior safety throughout its operational life.

Work with a trusted, UK-based engineering partner committed to protecting your proprietary designs and sensitive product information.

Access custom-engineered solutions without the burden of prohibitive Minimum Order Quantities, allowing you to scale your production efficiently and cost-effectively for specialized products.

Contact Us

Ready to discuss your custom battery project? We're here to help you unlock your product's full potential.

Call us at 08443585660 or email us at info@supervoltic.com or sales@supervoltic.com